Electric Vehicle plugged in to charger

Electric Vehicle Manufacturing

Whether you are new to automotive manufacturing or expanding your lineup to include electric vehicles, Nalco Water and Abednego managed operations and engineering services can provide the expertise for a smooth startup and continuing operations.

With years of industry expertise, our global teams see the interconnections between utilities and critical paint processes. As water treatment and paint booth experts, we can help you minimise downtime and enhance asset integrity, keeping your electric vehicle manufacturing process on track. Our comprehensive approach, will optimise water usage, reduce energy consumption and improve process operations while improving production quality.

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Case Study

Electric Vehicle Manufacturer Avoids Downtime After Contaminated Wastewater Incident 

An electric vehicle manufacturing plant was pushing to increase productivity when a wastewater incident threatened to slow them down. The Nalco Water team’s expert response kept them running, reduced asset damage and helped avoid a permit violation and expensive remediation solutions.

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Electric Vehicle Water System Design and Startup Consultation

Starting a new Electric Vehicle site from brownfield sites or adding a new EV line to an existing site has many challenges. With decades of experience managing paint booth, ECoat and water treatment, Nalco Water, has seen it all. This experience can help you avoid timeline killing and costly mistakes, with consultation of how to design and implement these systems right the first time. Our team of start-up experts offer project management, excellent communication and best-in-class expertise to help with a smooth design through start-up process and transition to on-going operations.

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Automotive Engineered Solutions

Electric vehicle brands are extending their sustainability goals into their manufacturing footprint. Water, energy and emissions usage can be reduced by the design of the facility, but continued progress into the newest, best performance and solutions with the best returns can continue to help reduce your environmental footprint. Nalco Water provides expertise in designing, building and operating customer engineered solutions that help minimise water use and operating cost in ECoat systems, paint booth systems and the paint shop area while maximising production throughput.

Featured Electric Vehicle Manufacturing Solutions

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Total Paint Booth Management

Electric Vehicle paint shops involve a wide array of process areas that require close monitoring and control for optimal quality paint jobs. The pretreatment, air supply house, VOC abatement system, ovens, paint booths, dry filter booth or sludge pits and air and water quality play a critical role in DPU counts and FTQ rates. Read more about how Nalco Water Total Paint Booth Management optimizes paint booth efficiencies, simplifies supplier accountability, and lowers total cost of operations through holistic paint booth solutions.

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Automotive Managed Operations

With over 35 years of managing paint booths, wastewater and utilities, the Nalco Water team brings the knowledge of the complete system and the connections between systems to optimise, implement best practices and help you avoid issues before they happen.

Two men inspecting dashboard on RO filtration equipment readings

Automotive Pretreatment Solutions

Electric Vehicle paint shops consume thousands of gallons of high purity water each day in pretreatment operations. High purity water can be costly due to the close attention and labour the unit requires to maintain efficient and safe operations. Nalco Water can be your turnkey solutions provider for all your full-sized and mobile RO and DI needs.  
Learn more about how our pretreatment experts can help address the quality of the water going into your operations.


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